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Brine Chilling Plants / Chiller
Brine Chilling Plants, Chiller Manufacturer / Supplier / Exporter
A Brine Chilling Plant, a specialized refrigeration system, utilizes brine, typically a solution of water and salt (like sodium chloride or calcium chloride) or sometimes glycol, as a secondary coolant to achieve temperatures significantly below zero. These systems are essential for industrial cooling needs where standard water chillers would not serve the purpose due to the risk of freezing. They remove heat from a process or application by circulating chilled brine through a heat exchanger, which then releases this absorbed heat via a primary refrigeration system. National Cooling Towers manufactures compact and modern Brine Chillers, encompassing a range of cooling capabilities from 3 TR to 200 TR, catering to process cooling demands requiring temperatures from +6°C to -65°C. They have successfully executed over 1000 such systems for various process cooling requirements. Materials like stainless steel and titanium are commonly employed in constructing components like heat exchangers and piping to ensure durability and resistance against the corrosive nature of brine.
These chiller packages can be customized and integrated with an insulated brine storage tank and a re-circulating pump for improved functionality. The use of hermetically sealed compressors from reputable brands like Emerson,Danfoss and Copeland, contribute to the high energy efficiency of these chiller packages. To achieve extremely low temperatures, sophisticated two stage compressors with sub-coolers and associated accessories are utilized. Brine Chillers are built with features like robust construction, advanced control systems, energy saving features and the incorporation of corrosion-resistant materials. They are designed for optimal thermal efficiency and are widely recognized for their reliability to handle varying cooling loads efficiently. The company ensures the use of best grade raw materials and advanced technology in the manufacturing process, incorporating features like individual refrigeration circuits with each compressor and electronic expansion valves for precise control. Some models can even operate efficiently in ambient temperatures as low as -20°C.
Benefits of Brine Chilling Plants:
Economic Solution: Brine chillers offer a cost effective approach to achieving low temperatures in industrial cooling processes, utilizing readily available brine solutions. This translates to lower operational costs.
Bulk Holding Tank Integration: The capability to incorporate a bulk holding tank with an immersed cooling coil allows for greater thermal buffering and stability in the cooling process. This setup enhances the ability of the system to handle fluctuating heat loads.
Upgraded Technical Solution (Shell & Tube Heat Exchanger): Shell & tube heat exchangers offer robust construction,durability and versatility, making them ideal for handling high pressures and temperatures in brine chilling applications.
Advanced Technical Solution (Plate Heat Exchangers): Plate heat exchangers, particularly for evaporators and water cooled condensers are highly efficient,providing excellent heat transfer rates. Their design allows for flexibility in scaling and easier maintenance compared to traditional shell and tube heat exchangers.
Air-cooled or Water-cooled Systems: Offering flexibility, brine chillers are available in both air cooled and water cooled configurations to suit diverse installation environments and water availability constraints. Air-cooled units are generally easier to install, while water-cooled chillers may offer higher efficiency and longer lifespan in suitable environments.
Heat Pump Systems: Brine chilling plants can be integrated with heat pump systems, enabling both heating and cooling functions and potentially utilizing waste heat for energy efficiency. This expands the utility of the system and contributes to further energy savings.
Why Choose Us:
National Cooling Towers is a prime manufacturer,supplier and exporter of an array of Cooling Towers and Chilling Plants. We operate with a robust infrastructure and advanced manufacturing technology to deliver high quality products. We are a preferred choice in the industry due to several key advantages as highlighted below:
- ● Proven Expertise in Industrial Chilling and Cooling Solutions.
- ● Custom Engineered Brine Chillers and Air Cooled Chilling Plants for Industry Specific Needs.
- ● Export Quality Manufacturing with Global Compliance Standards.
- ● End-to-End Cooling Tower Manufacturing and Turnkey Installation Services.
- ● Robust After-Sales Service and Maintenance Support for Chillers and Towers.
- ● In-House Research and Development for Continuous Innovation in Chilling Technology.
- ● Quick Lead Times and Timely Delivery for International and Domestic Orders.
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